Ceramic Foam Filter for Casting Foundry Industry

Refractoriness (℃): Refractoriness> 2000
Feature: Long Time Materials
Type: Refractory Material
Shape: Rectangle, Round, Square
Material: Zirconia Oxide
Ppi: 10-60ppi
Samples:
US$ 89/Piece 1 Piece(Min.Order)
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Basic Info.

Model NO.
FCF
Thickness
12-25mm
Application
Steel Iron Casting
Transport Package
Export Package: Wooden Box+Pallet
Specification
50*50*13mm, 200*150*15mm, 400*250*15mm, etc
Trademark
DXY
Origin
China
HS Code
842199900
Production Capacity
100, 000pieces/Month

Product Description

Ceramic foam filter has the advantages of high prorosity, low loss of thermal shock, high mechanical strength at normal and high temperature, large specific surface, good chemical stability and excellent filtering functions of screen, filtering residum collection and absorption especially for tiny impurity of 1~10um. The three-dimension structure can improve the cast quality in large scale by changing the molten metal from turbulence flow to lamellar flow, removing the gas and smoothing the casting. It is not only applied for molten metal filtering in high temperature, but gas treatment in high temperature, carrier of catalyzer, solid heat exchange and advanced filling for chemical industry.

In addition to use as an insulating material, ceramic filter foam is also commonly employed in filtration applications. When used in refining other materials, ceramic foam filters generally provide three modes of filtration. Upon contacting the inlet of the filter, particles larger than the pore size are backed up on the filter's surface because they are too large to pass through. This backed up material forms a layer, known as the cake layer, on the surface of the filter that in turn captures smaller particles. The finest particles can pass through the cake layer but are then captured within the pores of the filter.

Ceramic foam filter Classification:
*Alumina / Al2O3 Ceramic Foam Filter
It's mainly for filtration of aluminum and aluminum alloys in foundries, for molten metal filtering under temperature of 1200 degree.
*Zirconia / ZrO2 Ceramic Foam Filter
It's used for molten all types of steels like unalloyed, low alloyed, stainless and high-alloyed as well as Nickel and Cobalt-based super-alloys, for molten metal filtering under temperature of 1700 degree.
*Silicon Carbide /SiC Ceramic Foam Filter
It's mainly for filtration of cast iron (grey iron & ductile iron) and non-ferrous alloys, for molten metal filtering under temperature of 1500 degree.

Ceramic Foam Filter is a kind of effective molten metal filter. It has the following advantages:
*High porosity
*Low loss of thermal shock
*High mechanical strength at normal and high temperature
*Large specific surface
*Good chemical stability
*Excellent filtering functions of screen
*Excellent filtering residua collection and absorption

Functions:
*Decontaminate the melting metal liquid
*Simplified gating system
*Improve the metallurgical structure of the castings
*Reduce slag inclusions of the castings
*Improve the casting quality rate
*Reduce casting internal re-oxidation defects
*Reduce the surface defects after machining of the castings
Material ZrO2 SiC Al2O3
Colour Yellow Sage green white
Aperture (ppi) 4~60 4~60 4~60
Cell-opening ratio(%) 80~90 80~90 80~90
Operating temperature( ° C) 1680 1500 1100
Porosity( ≥ %) 80 80 90
Compression Strength(MPa) 1.5 0.8 0.7
Density(g/cm3) 0.55-0.80 0.40-0.80 0.46-0.80
Thermal Shock Resistance(1100-20 ° C) >6 times >6 times >6 times
application steel iron Non-ferrous,Alumina
 
No. Size (mm) Flow velocity (Kg/s) Filter capacity (Kg)
Gray castiron Ductile castiron Gray castiron Ductile castiron
1 30 × 50 × 22 2~4 1~3 45~60 15~30
2 40 × 40 × 11 2~4 1~3 45~60 15~30
40 × 40 × 13 2~4 1~3 45~60 15~30
40 × 40 × 22 2~4 1~3 45~60 15~30
3 50 × 50 × 13 3~6 2~4 55~90 25~45
50 × 50 × 22 3~6 2~4 55~90 25~45
4 60 × 60 × 22 4~8 3~5 65~110 40~75
5 66 × 66 × 22 5~9 4~6 80~130 45~80
6 75 × 50 × 22 4~8 5~7 65~110 40~75
7 75 × 75 × 22 9~14 6~9 145~220 70~100
8 Φ 50 × 22 3~5 1~3 50~70 20~40
9 Φ 60 × 22 3~6 2~4 65~110 35~60
10 Φ 70 × 22 4~8 3~6 75~130 40~75
11 Φ 76 × 22 5~9 4~7 90~150 45~80
12 Φ 90 × 22 10~15 6~9 180~260 75~110
13 100 × 50 × 22 8~12 5~8 130~200 65~90
14 100 × 60 × 22 9~14 6~9 180~260 70~100
15 150 × 100 × 22 18~25 12~16 300~ 400 150~210
16 150 × 150 × 22 35~50 24~36 400~ 900 300~450

Ceramic Foam Filter for Casting Foundry Industry
 

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