Honeycomb ceramic filter plate are widely used in metallurgy and casting industry for the filter of melted metal. Use mullite, cordierite, as its material and quality high density channel have endowed the products with good heat compression resistance and high casting temperature resistance, besides, flat channel design of honeycomb ceramic filter enable the balance between air flow rate and strength, and to remove the contaminants and cast particulates effectively, which hence improve the casting mechanic capability, surface look and product pass rate greatly.
Honeycomb Ceramic Filter also can be called Extruded Ceramic Filters or Molten Metal Cellular Filters, are widely used as molten metal filtration in metallurgical and foundry industries. This product has the characters of excellent resistance to thermal shock, high strength, high porosity and specific surface area. With its unique straight channel honeycomb designs, it can increase the specific surface area between molten metal and ceramic filter, thereby to improve its adsorpting and capturing tiny impurities ability, so as to get ride of non-metal impurity and gas, make the metal liquid steady, purify metal liquid. It can not only reduce casting cost, but also improve casting quality.
At melting metal liquid at ceramic hole eyes, in order to removing metal the refractory piece, alloy and melt the inclusion, such as dreg, etc. That melts of solution, the ceramic filter of honeycomb still plays a peculiar rectification role, can get steady and fast solution laminar flow, can prevent bubbles from entering, avoid the harmful effects that cause by the turbulance makes the metal oxidize and splash by the solution.
Advantages:
*Pore density: 600 cells/square inch, 25 cells/square inch
*Materials include cordierite, mullite cordierite, mullite and high alumina
*Pore shapes: Circular, rectangular and triangle
*Product section: Circular, square, rectangular, oval, lane-shape and special-shape
*Max. Outside dimensions: Diameter 300mm, height 355mm
Application
*As support of catalyst, ceramic honeycomb materials are typically used for purifying automotive emission, removing bad smell etc
*As heat exchange media, ceramic honeycomb materials are mainly utilized in heat recovery unit of RTO's instead of ceramic saddles
*As filtrate substrate, ceramic honeycomb materials are generally utilized in food processing, water treatment, environmental industry, metallurgical industry etc
Items |
Parameters |
Porosity% |
80~90 |
Max. Operating Temperature |
1350~1450 |
Bulk Density g/cm3 |
0.7~1.8 |
Compressive StrengthMpa |
15 |
Thermal Shock Resistancetimes/1100 Degree C |
6 |
Material |
Mullite, Corundum/Mullite,corundum |
Main Components |
SiO2% |
38~42 |
Al2O3% |
53~57 |
Fe2O3% |
1.5 |
TiO2% |
1.5 |
Name |
Type (hole/square inch) |
Specification (mm) |
Application |
Material |
Honeycomb ceramic filter |
|
66*66*12.5 |
Iron casting filter |
cordierite |
300 |
81*81*12.5 |
100 |
55*55*12.5 |
|
Φ 70*12.5 |
100 |
Φ 60*12.5 |
100-300 |
50*50*12.5 |
|
81*81*12.5 |
300 |
66*66*12.5 |
100 |
66*66*12.5 |
110 |
81*81*12.5 |
300 |
55*55*12.5 |
|
75*50*21 |
50 |
37*37*9.5 |
300 |
40*40*14.5 |
150 |
50*50*12.5 |
rutile |
100-300 |
75*50*12.5 |
75*75*12.5 |
100*75*12.5 |
100*100*12.5 |
125*125*15 |
cordierite |
125*100*15 |
150 |
Φ 150*10 |
Gas stove |
300 |
(middle hole 40)145*10 |
400 |
Φ 80*10 |
rutile |