Euro IV Honeycomb Ceramic Substrate Used in Gasoline Engine

• Customization: Available
• Body Material: Ceramic
• Discharge Standard: Euro IV
• Model NO.: CHS
• Component: Catalytic Converter
• Material: Cordierite
• Usage: as Catalyst Used in Automobile/Motorcycle
• Transport Package: Wooden Box and Pallet/Packed as Customers′ Need
• Trademark: DXY
• Origin: China
• HS Code: 6909190000
• Production Capacity: 100, 000pieces/Month

Product Description

Cordierite Ceramic Honeycomb Substrate is used as catalytic converters of gasoline engines, the honeycomb ceramic catalyst substrates are coated by catalyst. At the same time, we improve the specific surface areas and cut down the heat capacity to increase the catalytic function. When the noxious emissions pass through, HC, CO and NOX will be converted into harmless components.


         

The necessary property of honeycomb ceramic catalyst substrate used in cars as follows:
*High specific surface area: Ensure exhaust gas could contact weigh catalyst enough
*Stable water absorption: Guarantee catalyst could be firmly and evenly coated on the surface of substrate, so it's no waste for too thick coating
*Warm up characters: After starting up engine, the temperature of substrate could reach the active temperature of catalyst in the shortest time
*Low exhaust resistance: Ask exhaust resistance of substrate to engine low, so that it won't affect the performance of engine
*High intensity: Substrates work in bumpy cars, so the intensity of substrates must be too high to be destroyed
*Perfect assembly: Substrates are parts of exhaust; Perfect appearance and exact dimension could ensure assembly perfect.



The preferred catalyst support structure is a honeycomb configuration which includes a variety of unobstructed parallel channels sized to through gas flow and bounded by thin ceramic walls. The walls of these channels provide the surface for precious-metal catalysts that convert noxious emissions into carbon dioxide, nitrogen and water vapor. We can provide honeycomb ceramic substrate has been coated and non-coated precious-metal. Our Honeycomb ceramic is made of cordierite, The cells density can be 100 cpsi, 300 cpsi, 400 cpsi or 600 cpsi. The usual cpsi (Cell Per Square Inch) for catalytic converter substrate is 400, the shape of ceramic converter substrate is round, racetrack, ellipse and other special shape according to the customer's requirement.

Features:
*Low thermal expansion
*High surface area
*Long-term durability performance.
*Low pressure drop.
*Good thermal shock resistance
*Combined with the EGR systems to help different vehicles to satisfy emission standard
*Low light-off temperature
*Excellent adhesion between wash-coat and susbstrate with netty structure

Chemical composition
Property			Unit		Value
SiO2			%		48-51
Al2O3			%		31-34
Fe2O3			%		<1.0
MgO			%		12-14
K2O+Na2O			%		<1
Others			%		<1.0
Physical properties
Property			Unit		Value
Compressive Strength	A axis	MPA		≥10
	B axis			≥1.4
	C axis			≥0.2
Water adsorption			°C		≥17
Bulk Density			g/cm3		≤0.5
Softening temperature			°C		≥1360
Thermal Expansion °C-1(20-800°C)			°C		≤1.2×10-6
Thermal Shock Resistance			--		Not crack after 3 cycles (30 mins)

 

Channel density	Shape	Dimensin (mm)
400cells/square inch2	Round	Φ150 x100
		Φ144 x152.4
		Φ118 x152.4
		Φ115.4 x152.4
		Φ106 x100.4
		Φ103x100
		Φ101.6x152.4
		Φ100x100
		Φ93 x152.4
		Φ83 x152.4
		Φ80x100
		Φ76x50
		Φ41x25
	Racetrack shape(ellipse)	Φ169 X 85.7 x115
		Φ169 X 80.8x115
		Φ148 X 84x152.4
		Φ144.8 X 81.3 x152.4
		Φ127 X 63.5x152.4
		Φ93 X 61x90
		Φ120 .6X 80 x152.4
		Φ143 X 98x152.4
		Φ147 X 95x152.4
		Φ177.8 X114.3x170
	Special shape	144x84x75
		114x105x115
		120.2x108.2x75
		112.2x92x115
		119.5x99.5x115
		122.3x104.4x80