Honeycomb Ceramic Heat Exchanger Substrate

• Certification: ISO
• Application: Heater
• Principle: Regenerative Heat Exchanger
• Style: Storage-Type
• Material: Cordierite/Corundum Mullte/Mullite/Silicon Oxide
• Heat Accumu;Lator Ability: Large
• Model NO.: DXYRTO
• Max.Working Tem. (Celsius Degree): 1320-1550
• Thermal Expansion: Low
• Holes: 25holes, 40holes, 43holes, 50holes, 60holes
• Structure Material: Ceramic
• Core: Aluminum Heat Exchanger
• Type: Ceramic Heating Equipment
• Ceramic Heating Equipment Type: Ceramic Heater
• Mixing Heat Exchanger Type: Jetheat Exchanger
• Recuperative Heat Exchanger Type: Tube Type Heat Exchanger
• Heat Transfer Surface: Plate Heat Exchanger
• Transport Package: Wooden Box and Pallet or According to Your Demand
• Specification: A variety of specifications as clients′ request
• Trademark: DXY
• Origin: China
• HS Code: 69039000
• Production Capacity: 100, 00pieces/Month

Product Description

Honeycomb ceramics regenerator is the key part of high temperature air combustion (HTAC). It has the following notable characters: Perfect high-temperature resistance, anticorrosion, perfect thermal shock stability, high mechanical strength, large thermal storage capacity, advantaging heat- conduction property, energy- Conserving result and service life are improved greatly. It is extensively used in many kinds of heater, sirocco furnace, heat treatment furnace, cracking column, roaster, melting furnace, balance heating stove and etc. The results show that the honeycomb ceramics regenerator has high heat transfer efficiency, which can reach 87.02% at the temperature of 1130º C, and the combustion temperature is stable at the moment of switching. Mainly materials are cordierite, mullite, alumina and corundum. Ceramic Honeycomb as the media of heat storage and heat exchange, has been widely applied in the fields of metallurgy, petroleum & chemical industry, electric power, boiler and so on.

Honeycomb ceramic are made of corundum-mullite, cordierite-mullite, cordierite, mullite, zirconia-mullite, carbo-corundum and so on with different hole shapes, such as square hole and hexagon hole, different wall thicknesses from 0.5mm to 5mm, and different figure specs, such as 100× 150× 100mm, 100× 100× 100mm, 150× 150× 150mm, 150× 150× 300mm, and so on. Ceramic Honeycomb as the media of heat storage and heat exchange, has been widely applied in the fields of metallurgy, petroleum & chemical industry, electric power, boiler and so on. It has high surface area, small resistance and thermal expansion, strong chemical corroding resistance, excellent thermal shock resistance.

Heat Storage Honeycomb Ceramic Substrate:
* Heat storage ceramic
* Anti-high temperature
* Good thermal capacity

Product function:
(1). To reduce the heat loss of the exhaust gas, maximize the utilization rate of the fuel and reduce the unit energy consumption
(2). Increasing the combustion temperature, improve the combustion conditions, to meet the requirements of high temperature thermal equipment, expand the low calorific value fuel, especially the application of blast furnace gas, improve the utilization rate of the calorific value of fuel, reduce the low calorific value gas diffusion;
(3). Improving the conditions of heat exchange equipment, improve the quality of production and products, reduce equipment investment;
(4). Reducing emissions emissions per unit of product of thermal equipment and harmful gas, reduce air pollution, improve the environment

Application:
Regenerator in HTAC burners, it can save the energy up to 30%~60%
Catalyst carrier for RTO/RCO plant, reduce the oxidization temperature of VOC in waste gas
Refractory stove: Low mass/volume, fast heat conduction
Gas burn distributing plate: Burning completely, energy saving is 10%
Tower packing with high mass transfer efficiency and low resistance.

Advantages:
*High thermal shock resistance
*Low thermal expansion and good thermal conductivity
*Optimized flow rate
*Low pressure drop
*Excellent chemical and high geometric surface area
*Very long functional life
*Strong production capacity and leading technology level
*ISO9001: 2008 Certificate
 

Performance index		Mullite	Cordierite	Corundum
Chemical Content	SiO 2	25-30%	46-52%	8-11%
	AL 2 O 3	70-72%	32-37%	85-92%
	MgO	/	12-16%	1.8-2.5%
	Fe 2 O 3	≤ 1.0%	≤ 1.0%	≤ 0.5%
	Na 2 O+K 2 O+CaO	≤ 1.0%	≤ 1.0%	0.5-12%
	Ti O 2 +BaO	/	≤ 1.0%	/
Compressive Strength(Mpa)	Lengthways	≥ 30	≥ 30	≥ 30
	Horizontal	≥ 10	≥ 10	≥ 10
Density (g/cm 3 )		> 2.9	> 2.5	≥ 3.2
Water-absorbing rate(%)		15-30	15-30	15-25
Coefficient of Thermal Expansion ( × 10 -6 /  ° C )		3.0-5.5	3.0-5.0	5.0-7.0
Thermal Capacity(J/Kg.k)		850-1050	800-1200	1300-1400
Thermal Conductivity (W/Mk)		1.4-2.0	1.3-1.8	5.0-10.0
Highest Working Temperature (  ° C )		1550	1350	1600

 

materia	Specification  (L  ×  W  ×  H)(mm)	Channels Density  (Cell/in 2 )	Number of Hole(cells)	Width of Channels (mm)	Thickness of Wall (mm)	Surface Area  ( m 2 / m 3 )	Cell-opening Ratio (% )
Alumina	150 × 150 × 300	18	25 × 25	4.9	1.0	540	67
Cordierite	150 × 150 × 300	46	40 × 40	3.0	0.7	825	65
Mullite	150 × 150 × 300	72	50 × 50	2.26	0.72	1008	57